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Tesla has recalled 46 Cybertrucks due to an unexpected issue: panels can come loose while the vehicle is in motion.
Tesla faces a new problem with its highly anticipated Cybertruck electric truck. A massive recall has been announced due to a defect in the exterior panels, putting safety on US roads at risk.
The fault involves a fragile adhesive that can degrade over time, causing panels to become detached while the vehicle is in motion.
Recall covers nearly all Cybertrucks on the road
Tesla has filed the recall with the National Highway Traffic Safety Administration (NHTSA). About 46.000 Cybertrucks produced between November 2023 and February 2025 are affected. That number represents the majority of Cybertrucks currently on the market.
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The problem lies in the tilt rails, panels positioned above the side windows. Initially held together with adhesive, these components can become detached due to environmental wear and tear. The first case was reported in February 2024, when a driver reported that one of the panels flew off while driving.
Security risk and brand impact
Since the first incident, 151 warranty claims have been filed. Despite the lack of reports of accidents or injuries, the situation raises concerns about the vehicle's safety. Additionally, this is the eighth recall since the Cybertruck's launch, adding to criticism about the quality of Tesla's products.
The brand has faced similar issues in the past. In the summer of 2024, the company had to fix an issue with the truck's bed, where a trim piece could come loose and become a road hazard.
Solution announced by Tesla
To fix the problem, Tesla will replace the faulty tilt rails at no cost to owners. The solution involves a stronger adhesive and mechanical reinforcement. A pin will be welded to the stainless steel panel, securing it with a nut.
Cybertrucks manufactured on or after March 21 will receive the upgrade. Vehicles still in Tesla’s possession will be upgraded before delivery to customers. The necessary parts will be distributed to service centers and stores on March 20, with customer notifications scheduled for May 19.
Reputational damage and customer reaction
The Cybertruck was launched as a revolution in the pickup truck market, but recurring problems have shaken consumer confidence. On social media and forums, owners have expressed frustration with the defects and successive recalls.
Tesla is facing a difficult time, with increasing criticism regarding the quality of its products. The brand's success depends on its ability to restore public trust and maintain the safety of its vehicles to a high standard.
With information from Interesting Engineering.
