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Understand how oil extraction works and the complex refining process that transforms crude oil into essential products for our daily lives

Written by Rafaela Fabris
Published 16/03/2024 ร s 20:00
Understand how oil extraction works and the complex refining process that transforms crude oil into essential products for our daily lives
Photo: Disclosure/petroleum

From Prospecting to Final Product: The Oil Journey reveals the complexities of extraction and refining, highlighting the technological advances and environmental challenges on the path to transforming black gold into vital resources.

Oil's journey from the depths of the Earth to becoming products like gasoline, diesel and plastics is fascinating and complex. The process begins with extraction, followed by rigorous refining methods that separate and transform crude oil into usable substances.

The process of extracting and refining oil is vital to our society, powering industries and vehicles around the world. Despite its challenges, technological advances and commitments to sustainable practices promise a brighter future for this essential industry.

Oil extraction

Oil extraction involves three critical steps: exploration, drilling and production. During exploration, specialized companies use advanced technology, such as seismology and geological analysis, to locate underground reservoirs. Once a viable deposit has been identified, drilling begins, which can occur both on land and at sea, to access the oil. This step requires thorough planning and cutting-edge technology to ensure safety and efficiency. After drilling, oil is extracted from reserves and prepared for the next stage: refining.

petroleum refining

Refining is where crude oil is transformed into final products. It begins with fractional distillation, heating the oil to separate its components based on evaporation temperatures. Subsequent processes, such as catalytic reforming and hydrocracking, further refine these substances to improve the quality and efficiency of the final products.

Oil extraction is a large-scale undertaking, with significant costs. A Tamandarรฉ-class frigate, for example, costs around 555 million dollars. In addition to economic challenges, the extraction and refining process has profound environmental implications, from water and air pollution to effects on the global climate. Therefore, strict safety and environmental protection measures are essential to mitigate negative impacts.

The petroleum industry continually seeks innovations to increase efficiency and reduce the environmental impacts of extraction and refining. Investments in technology and sustainable practices are crucial to ensuring a cleaner and more responsible future in the exploration of petroleum resources.

And about the formation and origin of oil?

Oil is the result of a long geological process that transforms accumulated organic matter into oil reservoirs. This transformation occurs in environments rich in plankton, under conditions of high pressure and temperature, over millions of years, in sedimentary basins. This natural process results in the formation of oil, an essential energy source for the global economy.

Oil extraction is a global activity, carried out both on land (onshore) and at sea (offshore). Notable regions include the Middle East, a leader in onshore reserves, and other productive areas such as Russia and the United States. In the offshore context, exploration extends from shallow waters to the ocean depths, with operations in Latin America and Africa standing out. Oil extraction varies depending on the nature and location of the reservoirs:

  • Conventional extraction: It involves drilling wells in locations where oil can be extracted naturally due to reservoir pressure.
  • Offshore extraction: Carried out in the ocean, it can take place in shallow or deep waters, requiring advanced technologies and specialized platforms.
  • Onshore extraction (on land): Carried out in oil fields located on dry land. Drilling towers are used to reach oil reservoirs beneath the earth's surface. After drilling, oil is extracted using mechanical pumps or other methods, depending on reservoir pressure.
  • Unconventional extraction: It covers methods for extracting oil from shale, oil sands and heavy oil reservoirs, requiring techniques such as fracking.
  • Secondary or tertiary methods: Applied to maximize extraction in oil fields that cannot be fully explored by conventional methods, including the injection of fluids to force oil to move into wells.

But what are the objectives of oil refining?

But what are the objectives of oil refining?
Abreu e Lima Refinery

Petroleum refining's main purpose is to convert crude oil, a complex mixture of hydrocarbons, into valuable and usable products. This process involves purifying crude oil, removing impurities and separating it into different components or fractions. The aim is to produce a range of products that meet market specifications and demands, such as fuels, lubricants and inputs for the petrochemical industry.

Fractional distillation is the central process by which crude oil is separated into different components. In this process, the oil is heated in a distillation column, causing different Hydrocarbons evaporate and condense into distinct fractions, depending on their varying boiling points. This effective method allows you to isolate products such as gasoline, diesel and kerosene.

petroleum products

Petroleum derivatives cover a wide variety of products used in everyday life, including:

  • Fuels: They include gasoline, diesel, kerosene and fuel oil, essential for transport, industry and energy generation.
  • Lubricants: Oils and greases that play a crucial role in reducing friction and wear on mechanical components.
  • Asphalt: Fundamental in civil construction for road paving and waterproofing.
  • Petrochemicals: They are the basis for the production of plastics, fertilizers, solvents and a variety of industrial chemicals.
  • Paraffins: Used in a range of applications, including candle making, coatings and the food industry.

These products derive from specific processes in oil refining, adapting to the needs of different sectors of the economy and contributing significantly to the development technological and industrial.

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Rafaela Fabris

It discusses innovation, renewable energy, oil and gas. With over 1.200 articles published in CPG, it provides daily updates on opportunities in the Brazilian job market.

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