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New building system that eliminates the need for air conditioning while offering superior thermal insulation unveiled: expanded polystyrene panels for concrete

Written by Noel Budeguer
Published 24/04/2025 às 16:36
construction - concrete - thermal insulation - thermal insulation - air conditioning
Discover the new sustainable construction system consisting of expanded polystyrene foam panels that are assembled to form temporary molds for casting concrete that eliminates the need for air conditioning and heating, thanks to its high energy efficiency.

Discover the new sustainable construction system that uses expanded polystyrene foam panels. These panels are assembled to form molds for casting concrete

Nudura’s new system is a type of insulating concrete formwork that is used in construction to create solid, energy-efficient structures. This system consists of expanded polystyrene foam panels that are assembled to form molds for concrete casting. Nudura’s panels are left in place after the concrete has solidified, providing thermal and structural insulation to the building.

The construction world is undergoing a transformation towards sustainability and energy efficiency. In this context, Nudura Insulated Concrete Forms from Nudura emerge as a promising solution for the construction of housing that do not require conventional systems heating or cooling.

New focus on construction

They stand out for their functional duality: they act both as mold elements for concrete and as insulation. These blocks are made up of two expanded polystyrene panels, joined by a system of patented articulated mechanisms. Source: Nudura

Features and benefits

They stand out for their functional duality: they act both as mold elements for concrete and as insulation. These blocks are made up of two expanded polystyrene panels, joined by a system of patented articulated mechanisms. When stacked and fixed together, they are ready to receive the concrete, creating a monolithic structure that offers two main advantages:

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  • High thermal storage capacity: This allows thermal energy to be retained efficiently, reducing the need for heating and cooling.
  • Low thermal conductivity: Minimizes heat transfer, resulting in lower energy consumption.

Integrated technological innovation

Nudura's ICF design incorporates four key technologies that simplify and strengthen construction:

  • DURAFOLD®: Articulated spacer system that facilitates the transport and handling of the blocks.
  • DURALOK®: With a three-pronged locking mechanism, it ensures a robust connection between the blocks, guaranteeing structural stability.
  • DURAMAX®: One of the largest insulating blocks on the market, it offers excellent thermal and acoustic insulation.
  • DURASENS: Symmetrical design that allows reversibility in four directions, increasing flexibility during construction.

Use case: Taupont construction

Thomas Kerzerho, a prominent property investor, chose BCI Nudura for the construction of a 135 m² house in Taupont, highlighting the effectiveness of these blocks in terms of insulation and water resistance. The choice of BCI was strategic to comply with the demanding RE2020 regulations, aimed at improving the energy efficiency of new constructions. Thanks to BCI, the home maintains an optimal indoor temperature throughout the year without the need for additional heating or air conditioning.

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Economic and environmental impact

The installation not only improves comfort and reduces operating costs in homes, but also promises a rapid amortization of the investment. For buildings with high energy demands, such as hotels, the return on investment can be as fast as three years. Although these blocks still use concrete and polystyrene, materials with certain environmental challenges, they represent a significant step towards more sustainable and energy-efficient construction.

The Nudura system presents itself as an innovative and efficient alternative to face the modern challenges of sustainable construction. With benefits ranging from thermal efficiency to design flexibility, these blocks are set to revolutionize the construction industry, offering practical solutions that benefit both builders and the environment.

For more information about this and other products, see the Nudura website next LINK

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Noel Budeguer

I am an Argentine journalist, currently based in Río de Janeiro, Brazil, with a background focused on covering military, defense, science, technology, energy and geopolitics topics. My objective is to translate technical and comprehensive information into accessible and relevant content for a wide audience, always maintaining journalistic rigor. I am passionate about exploring how technology and defense impact society and economic development. https://muckrack.com/noel-budeguer?

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