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Industrial Automation: An Ally of Intelligent Energy Use

Written by Corporativo
Published on 10/06/2023 at 14:57
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Digital Transformation in the Brazilian Industry Paves the Way for Energy Efficiency

In a recent report, the World Meteorological Organization (WMO) and the United Nations (UN) warn of an unprecedented increase in global temperature, expected for the period from 2023 to 2027. This climatic phenomenon will impact different regions unevenly. In the case of Brazil, the expectation is for a significant reduction in precipitation, affecting crucial sectors such as agriculture and industry.

Hydropower and the Brazilian Industry

According to data from the National Electric Energy Agency (Aneel), 67% of the energy produced in Brazil comes from the power of water. This vital resource powers the ninth largest industrial park in the world, which in turn accounts for 22.7% of the Brazilian Gross Domestic Product (GDP). The Energy Research Company (EPE) states that more than 30% of the final energy consumption in the country is from industry, with a significant portion being wasted.

Given this scenario, the question of how to improve energy efficiency in industry has been a prominent topic. Andrey Delabona Marques, technical representative of Reymaster Materiais Elétricos, emphasizes that industrial automation solutions are playing a crucial role in this process. He suggests that by adopting these solutions, companies are investing in their own sustainability and long-term competitiveness.

Automation as an Efficiency Tool

Marques notes that in the past, automation was often seen as an additional expense due to the costs associated with purchasing equipment and training personnel. However, as the benefits of energy efficiency become more evident, perceptions about automation have changed.

Automation allows companies to do more with less, increasing the efficiency of manufacturing, engineering, logistics, and energy generation processes. Through the integration of advanced control, monitoring, and optimization systems, companies can reduce energy waste, identify inefficiencies, and implement continuous improvements.

Marques highlights the example of Siemens’ S7-1500 controller, which, in combination with frequency inverters, provides precise control of energy consumption, preventing waste. Additionally, the integration of the controller with frequency inverters and the Energy Meter module provides comprehensive management of energy efficiency throughout the industrial plant.

Artificial Intelligence and Data for Energy Efficiency

Real-time data collection and the use of advanced artificial intelligence algorithms enable the identification of consumption patterns, forecasting future demands, and optimizing energy use. This data analysis capability is also essential for identifying bottlenecks and points of inefficiency in processes, allowing for quick and accurate adjustments.

Marques concludes by emphasizing that industrial automation should not be viewed as a cost, but as a strategic investment that can bring competitive advantages by reducing costs, increasing productivity, and strengthening business sustainability. Companies that take a proactive approach to improve energy efficiency will be better positioned to face future challenges in an increasingly aware landscape of the importance of sustainability.

Corporativo

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