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Sustainable Revolution: Schneider Electric Transforms Blumenau Factory into a Smart Factory with Electrification 4.0

Written by Corporate
Published 10/12/2024 às 15:56
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Schneider Electric transforms factory in Blumenau into a sustainable smart factory with electrification 4.0′. – PHOTO: ©2024|SCHNEIDER ELECTIC Press

Discover how Schneider Electric is redefining the future of the industry with sustainable advancements in mining

In 2024, Schneider Electric consolidated its position as an unbeatable leader by achieving zero carbon emissions at its Blumenau plant through electrification and renewable platforms. With an assertive focus on the convergence of electricity and digital, the company invested heavily in automation and energy transition, putting Brazil on the map of green industrial operations. The company is not content with small changes, but seeks to completely revolutionize the market with its disruptive innovations. The carbon neutrality project marks a new horizon for corporate sustainability and reaffirms Schneider Electric's commitment to innovative environmental practices.

Mining is emerging as one of the sectors that will benefit most from these transformations. The company sees unlimited opportunities in the extractive industry, promoting responsible mineral exploration and the efficient use of resources. Schneider Electric demonstrates that, with technology, it is possible to optimize operations and reduce environmental impacts. According to the report released in October 2023, mining is experiencing rapid growth, driven by intelligent solutions that reduce costs and boost productivity in the sector.

The Ongoing Mining Revolution with Technological Advancement

The progress towards electrification since January 2023 has paved the way for Schneider Electric to achieve its targets by December 2024. With the smart use of clean energy, such as solar and wind, the company has driven impactful changes in mining, offering a more sustainable and technologically advanced future.

The role of digitalization cannot be underestimated, as it has become a central pillar for the development of sustainable projects. The integration of intelligent systems and mining operations provides unprecedented efficiency, boosting not only production but also promoting a more responsible and conscious future. Using technology to ensure environmental viability is an obligation that the company takes seriously.

Based on statements made by Schneider Electric’s CEO in July 2023, the company plans to continue expanding its green initiatives in the mining sector in the coming years. The goal is ambitious: to become a global benchmark for sustainable mining solutions.

It is clear that Schneider Electric’s approach goes beyond simple environmental adjustments; it is acting as a catalyst for a new era in mining, focused on resource-conscious and innovative use. The information provided is based on statements from CEO Magazine and Mining Weekly.

Schneider Electric achieves Zero CO2

Schneider Electric, renowned for its global leadership in the digital transformation of energy management and automation, recently achieved 'Zero CO2' certification for its factory located in Blumenau (SC). Since 2021, all of the electrical energy consumed at the facility has been derived from 100% renewable sources. In November of this year, the factory completed its transition to fully electrified processes, including furnaces, compressors and other industrial equipment, completely eliminating the use of fossil fuels. This remarkable achievement is the result of recent investments in modern technologies.

Energy Efficiency and Innovation at Schneider Electric

In addition, the factory, which has been in operation for 50 years, has managed to reduce its energy consumption by 20%, thanks to its intensive focus on energy efficiency. This facility is recognized by Schneider Electric as a smart factory, due to its high level of digitalization and advanced practices. sustainability process. Focusing on innovation and quality, the company has become a reference in the industrial sector, producing a variety of low and medium voltage electrical distribution equipment. These products are customized, digital and eco-efficient, serving the Brazilian market as well as Latin America and other global destinations.

Center for Engineering and Sustainability

A Each It also houses a modular substation engineering and integration center, focused on the South American market. Roberto Rossi, president of Schneider Electric in Brazil, says that the goal was to achieve this sustainability milestone by 2029, but it was achieved early. 'The progress we have made demonstrates our persistent commitment to technological advancements and sustainable developments,' Rossi said. The factory in Blumenau is equipped with digital technologies and sustainability, integrated through Schneider Electric’s EcoStruxure® platform, facilitating the collection and analysis of essential data.

Advances in Electrification and Internal Movement

The plant’s electrification has proven to be comprehensive: internal movement vehicles are operated without fossil fuels, and several electric vehicle charging stations have been added, benefiting operations and visitors. To further ensure energy efficiency, the plant uses Schneider Electric’s EcoStruxure Asset Advisor platform to monitor the performance and reliability of electrical substations. This system is integrated with Power Monitoring Expert software, which manages water and energy consumption in detail, providing a optimized control and insights for continued sustainability.

Convergence of Electric and Digital

'Planning for electrified processes, combining investments in new assets, updating existing assets and digital solutions, has generated significant increases in productivity and energy efficiency', explains Rossi. 'We call this movement Electricity 4.0′, which symbolizes the convergence of electric and digital on a large scale, providing greater efficiency and decarbonization for smarter, greener and, therefore, more sustainable energy', he concludes. With around 2.200 employees, Schneider Electric in Brazil has three factories, an administrative office, two distribution centers and operates more than 10.000 points of sale, solidifying its innovative and sustainable presence in the country for almost 77 years.

Source: SCHNEIDER ELECTIC Press

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