Volkswagen Bets on New Materials and Abandons Hard Plastic in Car Manufacturing After 50 Years of Historical Practice.
The Volkswagen is about to make a historic shift in the manufacturing of its cars. The automaker will abandon the use of hard plastic, a practice that has been in place for over five decades. This decision, which directly impacts the design and quality of Volkswagen cars, aims to address criticisms from consumers and automotive industry experts. In an interview with Top Gear magazine, Volkswagen’s design heads, Andy Mindt and Christian Schreiber, explained that this manufacturing change is part of a strategy to improve the perception of their cars.
Replacement of Plastic in Car Manufacturing
Volkswagen plans to replace hard plastic with simpler materials, such as fabric, in the interiors of its cars.
This practice of using plastic, which began in the manufacturing of vehicles in the 1970s, will be left behind.
-
The 2012 Mitsubishi Pajero Dakar diesel shows 314,000 km and still draws attention for its reputation for durability; the seven-seater 4×4 SUV handles trails, but signs of severe use may conceal losses for used car buyers.
-
Peugeot publicly acknowledged the errors of the PureTech engine, which caused serious failures in hundreds of thousands of cars, and introduced the new Turbo 100 as a definitive solution, a 1.2 turbo tested for over 3 million kilometers that replaces the faulty belt with a more durable chain.
-
Automatic cars become ‘cheap’ in Brazil, and models from Toyota, Hyundai, Nissan, and Honda appear for R$ 65,000 with up to 120 hp, CVT transmission, 482 liters of trunk space, keyless entry, and six airbags to tackle traffic without a clutch.
-
Honda revives a classic from Brazilian streets with a new name, TFT panel, and reprogrammed engine in the 2027 lineup; see the first impressions of the CB500 Hornet, which arrives with 49.6 hp, 4.5 kgf.m torque, 6-speed gearbox, 175 kg, and Showa suspension on Brazilian streets.
The change aims to improve the car manufacturing process for Volkswagen, making it more efficient.
The use of fabrics instead of plastic in doors and panels is a strategic decision for producing more comfortable and pleasant cars. According to Mindt, a piece of fabric can replace several plastic parts, simplifying the manufacturing process.
Crisis and New Strategies at Volkswagen
This historic decision about ending the use of plastic in Volkswagen’s cars comes at a crucial moment for the automaker.
The company, which has already faced crises such as Dieselgate, is seeking solutions to improve its image and optimize car production.
The end of hard plastic is part of a larger effort to create more sustainable manufacturing.
Additionally, this new manufacturing approach should help the company reduce costs and face global economic challenges.
The Future of Volkswagen
In addition to eliminating plastic from cars, Volkswagen is investing in new materials for the manufacturing of its vehicles.
An example is the study of Cannabis fibers to replace animal-derived materials, promoting more sustainable manufacturing.
Volkswagen is betting on new manufacturing strategies to transform its cars into models of efficiency and innovation.
The ID.2all model already showcases these design changes, demonstrating how Volkswagen is committed to offering high-quality cars with a lower environmental impact.
The change in Volkswagen car manufacturing is not limited to just the vehicle interiors.
The company is committed to adopting a more sustainable approach in all stages of production, seeking to reduce the amount of plastic used in other components and exploring eco-friendly alternatives at every stage of manufacturing.
With this new philosophy, Volkswagen hopes not only to improve car quality but also to align its manufacturing with the demands for sustainability in the automotive sector, ensuring that each vehicle produced is more in tune with the expectations of modern consumers.

Be the first to react!