The mycelium is the network of invisible roots that every mushroom has beneath the ground, and when this network grows inside a mold with sawdust, it hardens and becomes a resistant block that can replace styrofoam and even brick
When you see a mushroom on the forest floor, you are only seeing the tip of the iceberg. Beneath the ground exists a huge network of white filaments called mycelium. This network can spread for meters, sometimes covering entire hectares.
It is the mycelium that decomposes organic matter, transports nutrients, and keeps the ecosystem functioning.
The American company Ecovative Design, founded by Eben Bayer in 2007, discovered something surprising about this network of roots.
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When the mycelium grows inside a mold filled with sawdust or corn straw, it spreads, fills all the spaces, and hardens.
In just 5 days, the block is ready.
After being dried in an oven, it becomes a lightweight material, fire-resistant, thermal insulator, and 100% biodegradable.
How the process works: from spore to brick in a week
The process begins with agricultural waste: sawdust, corn straw, rice husks.
This material is sterilized and placed inside molds of the desired shape.
Mushroom spores are added to the mixture.
In a controlled environment, with ideal temperature and humidity, the mycelium begins to grow.
The filaments spread throughout the sawdust, sticking the particles together like a natural biological glue.
After 5 to 7 days, the block is removed from the mold and placed in a low-temperature oven to kill the living organism and dry the material.
The result is a rigid, lightweight block with surprising properties.

Resistant to fire and insulates like styrofoam, but does not pollute like it
Styrofoam is one of the most used materials in packaging and thermal insulation.
But it is made from petroleum, takes 500 years to decompose, and pollutes oceans.
The mycelium block has thermal properties similar to those of styrofoam.
It insulates heat, absorbs impacts, and is lightweight.
But when discarded, it decomposes in weeks in the soil.
It can literally be thrown in the garden and turns into compost.
Additionally, dry mycelium is naturally fire-resistant.
Unlike polystyrene, which melts and releases toxic gases, the mushroom block slowly carbonizes without spreading flames.
Dell and IKEA are already using mycelium packaging
Dell was one of the first major companies to adopt mycelium packaging to protect computers during transport.
IKEA has also tested the material as a substitute for polystyrene in their furniture boxes.
The cost is still higher than conventional polystyrene, but the difference has been decreasing with increased production scale.
Ecovative already produces the material in factories in the United States and licenses the technology to other countries.
From packaging to brick: the next step is to build houses
If mycelium works as packaging, why not as a building material?
In 2014, the architecture firm The Living built a tower of mycelium bricks at MoMA PS1 in New York.
The Hy-Fi tower was 12 meters tall and was made entirely of blocks grown with mycelium.
When the exhibition ended, the tower was dismantled and the blocks were composted.
They returned to the earth. Zero waste.
Researchers at Newcastle University in the UK are developing mycelium that can self-repair.
If a mycelium wall cracks, just add nutrients and moisture for the fungus to grow back and seal the fissure.
The limitations that still need to be addressed
Mycelium does not have the structural strength to support the weight of floors.
It needs to be combined with wooden or steel structures, just like hempcrete and other biomaterials.
The long-term durability is still being studied.
In very humid environments, there is a risk of reactivating the fungus if the drying process is not complete.
But as a thermal insulator, impact absorber, and substitute for polystyrene, mycelium is already viable.
A material that grows on its own, does not need a polluting factory, and turns into compost at the end of its life.
If someone had said this 20 years ago, no one would have believed it. Today, Dell ships your computer packaged in it.

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