World's Largest Thermal Battery Transforms HEINEKEN Factory by Producing 7 MW of Clean Steam with 100 MWh of Renewable Energy for Zero-Carbon Beer

World’s Largest Thermal Battery Transforms HEINEKEN Factory by Producing 7 MW of Clean Steam with 100 MWh of Renewable Energy for Zero-Carbon Beer

Written by Fabio Lucas Carvalho

Published on 06/11/2025 at 11:31

Updated on 06/11/2025 at 11:33

Rondo Energy/Heineken

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The Installation of the 100 MWh Thermal Battery at the HEINEKEN Brewery in Lisbon Ensures Continuous Renewable Steam, Reduces Emissions, and Marks an Important Advance in the Goal to Decarbonize All Production by 2030

The Central de Cervejas e Bebidas, HEINEKEN’s brewery and malt factory located in Lisbon, Portugal, is about to inaugurate an important change in its production process. Rondo Energy and the energy producer EDP are installing a 100 MWh thermal battery, which will play a decisive role in the energy transition of the unit.

This is the largest thermal battery ever used in the global beverage industry, capable of supplying 7 MW of steam using exclusively renewable electricity.

The project takes HEINEKEN’s Portuguese operation to a new level of sustainability, as it allows for the replacement of fossil fuels with a high-temperature steam solution without altering the beer manufacturing process.

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Towards a Fully Decarbonized Brewery

The Rondo thermal battery (RHB) stores electricity in the form of heat in refractory bricks and releases this heat as steam for 24 hours. The system eliminates the need for combustion and thereby reduces direct emissions from beer production.

EDP will be responsible for supplying renewable steam directly to the factory through a heat supply model, while Rondo provides the battery, and EDP manages the energy supply.

According to Magne Setnes, Supply Chain Director at HEINEKEN, the partnership with the two companies represents a strategic opportunity. “By combining our strengths with EDP and Rondo, we are discovering new ways to drive our brewery operations more efficiently,” he stated. He added that the project reduces dependence on conventional energy and demonstrates how innovation and partnerships generate improvements in the supply chain.

HEINEKEN has set long-term goals to reduce its environmental footprint. The company aims to achieve net-zero emissions across its entire value chain by 2040 and to decarbonize all production units by 2030.

The Lisbon factory already utilizes solar energy and electric heat pumps for water heating, and the new thermal battery will enable the provision of high-temperature steam completely free of carbon, which is considered one of the most difficult elements to electrify in the sector.

The initiative also aligns with Portugal’s national goal of reducing greenhouse gas emissions by 55% by 2030. By integrating local solar energy and advanced thermal storage, the operation becomes a sustainability reference in southern Europe.

Miguel Stilwell d’Andrade, CEO of EDP, highlighted the relevance of the initiative. For him, the installation of the world’s largest thermal battery in the beverage sector represents more than a technological advance.

“This is not just about technology; it’s about proving what is possible when we dare to push the boundaries,” he stated. He emphasized that the partnership raises the standard of sustainability and shows concrete paths for the industrial future.

How the Rondo Thermal Battery Works

The Rondo thermal battery captures electricity during off-peak hours and converts it into high-temperature heat, which is stored in brick materials. This heat is then released as steam on demand, allowing continuous processes for 24 hours without using combustion.

The technology can operate at pressures exceeding 100 bar, making it suitable for various industrial uses. Additionally, it offers energy flexibility, as it absorbs excess solar energy when available and reduces the overload on the grid during peak times.

With this approach, replacing gas boilers becomes possible, reducing emissions and long-term energy costs. The technology can benefit sectors such as food processing, paper, and pharmaceuticals, as it requires few changes to factory infrastructure.

Support from European Green Investment

Rondo projects in Europe are supported by the European Investment Bank (EIB) and Breakthrough Energy Catalyst, which provided €75 million. The aim is to accelerate the use of large-scale thermal batteries on the continent.

Karl Nehammer, Vice President of the EIB, stated that decarbonizing industry with accessible renewable energy is a priority for the group. He mentioned that the new Climate Bank Roadmap prioritizes innovative solutions like Rondo’s thermal battery, considered an example of a public-private partnership with expansion potential.

Eric Trusiewicz, CEO of Rondo, highlighted the importance of the installation in Portugal. According to him, the company is pleased to implement its first thermal battery on the Iberian Peninsula and to support HEINEKEN in its emissions reduction goals.

He stated that the technology can help industries across the region reduce costs, emissions, and seize new opportunities.

World’s Largest Thermal Battery Transforms HEINEKEN Factory by Producing 7 MW of Clean Steam with 100 MWh of Renewable Energy for Zero-Carbon Beer

The Installation of the 100 MWh Thermal Battery at the HEINEKEN Brewery in Lisbon Ensures Continuous Renewable Steam, Reduces Emissions, and Marks an Important Advance in the Goal to Decarbonize All Production by 2030

Towards a Fully Decarbonized Brewery

How the Rondo Thermal Battery Works

Support from European Green Investment

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World’s Largest Thermal Battery Transforms HEINEKEN Factory by Producing 7 MW of Clean Steam with 100 MWh of Renewable Energy for Zero-Carbon Beer

The Installation of the 100 MWh Thermal Battery at the HEINEKEN Brewery in Lisbon Ensures Continuous Renewable Steam, Reduces Emissions, and Marks an Important Advance in the Goal to Decarbonize All Production by 2030

Towards a Fully Decarbonized Brewery

How the Rondo Thermal Battery Works

Support from European Green Investment

A giant printer called the “Ferrari” of concrete has landed in Latin America and can already build a 120-square-meter house in just 48 hours, making the traditional construction site look like something from the last century.

Great Atlantic Sargassum Belt has ceased to be a climatic phenomenon and has become a biological system that feeds on itself, with 8,000 kilometers in length, 37 million tons of algae, and scientists confirm that it is now permanent.

A British company has installed in the middle of the ocean the world’s first floating platform that generates electricity 24 hours a day from the temperature difference between the surface and the depths of the Atlantic, without relying on wind or sun.

China is building an artificial island in the middle of the sea, covering 20 km², to construct the largest offshore airport in the world, the Dalian Jinzhouwan. This $4.3 billion project is anchored on more than 3,000 pillars embedded in the rock beneath the ocean and is scheduled to open in 2035.

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Austrian engineers have developed an inflatable concrete technology that transforms flat slabs into domes using only air pressure, eliminating scaffolding and temporary forms, and potentially changing the way bridges, tunnels, and curved roofs are constructed worldwide.

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