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Digital Transformation Accelerates Real-Time Measurements, Increases Reliability and Strengthens Strategic Decisions in Sectors Such as Automotive, Aerospace, Oil and Gas, and Consumer Goods.
A significant technological industrial transformation is underway in Brazil, attracting attention from companies and experts.
With the consolidation of Industry 4.0, which integrates automation, artificial intelligence, big data, and connectivity, connected metrology emerges as a central tool. This advancement, which connects measuring instruments to software and real-time analysis, is changing the role of quality and enhancing traceability in production chains.
According to data from the National Confederation of Industry (CNI), published in 2023, 84% of Brazilian companies already recognize digitization as a priority by 2030. However, only 38% have data integration processes at an advanced stage, which shows a challenging path but full of opportunities.
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From Manual Recording to Digital Intelligence
Previously, quality data was collected manually, which increased errors and delays.
Today, however, wireless systems and Statistical Process Control (SPC) software enable information to be automatically linked to specific batches.
Moreover, this data is available on digital platforms, accelerating analysis.
According to Marcos Vinícius Bernabé, manager at Starrett, digitization increases the reliability of measurements, reduces error costs, and accelerates decisions.
Meanwhile, Thaísa Gorla Lemos, quality manager at Starrett, in 2024, emphasizes that real-time integration eliminates typing errors.
Consequently, statistical analyses help predict failures and anticipate preventive actions, strengthening productivity.
Impacts on Industry and Decisions
The impact of connected metrology is already being felt in strategic sectors.
Thus, vehicle manufacturers, aircraft manufacturers, oil and gas companies, electronics industries, and consumer goods industries are utilizing the technology.
Therefore, strict quality standards are met, and global competitiveness is preserved.
Furthermore, decisions that once depended on historical reports can now be made in real-time.
As a result, immediate adjustments in production lines increase efficiency and reduce waste.
Consequently, efficiency and traceability become strategic advantages.
Cultural Barriers and Quality Evolution
Despite the progress, experts warn that challenges still remain.
According to Thaísa (2024), the most critical barriers are within organizational culture.
Thus, companies need to engage teams, promote training, and ensure digital infrastructure, such as stable networks, computers, and tablets.
On the other hand, the role of quality managers is also evolving.
Besides supervising processes, they must master statistics, big data, and cloud computing.
Therefore, interpreting data strategically becomes essential.
This way, preventive maintenance and productivity gain prominence.
Strategic Benefits of Digitization
- Fast and Accurate Decisions based on real-time data.
- Batch Traceability, which ensures reliability and regulatory compliance.
- Reduction of Rework and elimination of typing errors.
- Robust Databases, which strengthen long-term strategies.
- Enhanced Competitiveness in global supply chains.
Projections and Future of Metrology in Brazil
According to a report from Deloitte, published in 2024, digital investments in the industry are expected to grow 23% by 2029.
This advancement will be driven by the pursuit of productivity, sustainability, and global integration.
Although Brazil is still in the early stages, the expectation is that connected metrology will quickly gain ground as a competitive differentiator.
Thus, for Bernabé (2024), managers need to act as facilitators.
Moreover, spreading the digital culture will be crucial to ensure industrial modernization.
What Should the Brazilian Industry Prioritize?
Connected metrology has ceased to be merely a technical tool.
Therefore, it has become a strategic pillar of industrial competitiveness.
With markets demanding quality, traceability, and efficiency, digitizing processes means reducing costs and preparing Brazil to compete on equal footing with international leaders.
The challenge, however, is cultural and strategic.
Thus, companies can choose between investing rapidly to gain global space or adopting a more gradual process to ensure sustainable adherence.
And for you, what should be the priority of the Brazilian industry: accelerate digitization to compete now or invest in a slower and more structured transition to ensure sustainability in the future?
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