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No Volkswagen, BYD or Toyota: Brazil's most modern automotive factory belongs to the company that is often overlooked by Brazilians

Written by Alisson Ficher
Published 07/12/2024 às 16:23
Renault Brasil, modern automotive factory, industrial metaverse, automotive technology, Ayrton Senna Complex, automotive sustainability, industrial innovation, electric cars
Renault Brasil, modern automotive factory, industrial metaverse, automotive technology, Ayrton Senna Complex, automotive sustainability, industrial innovation, electric cars

Surprising: the automaker that revolutionizes car production in Brazil! The complex is the most modern in the country, integrating automation, artificial intelligence and sustainability. Discover how the “industrial metaverse” is changing the future of mobility!

Do you believe that the most advanced innovations in the Brazilian automotive industry come from traditional giants like Volkswagen, BYD ou Toyota? Well, the time has come to rethink this idea.

While many people look to these well-known brands, one automaker often goes unnoticed on the radar of most Brazilians — and, precisely for this reason, ends up surprising us with cutting-edge achievements.

Renault, with its factory in São José dos Pinhais, Paraná, is leading a technological revolution that could change the way we view automotive production in the country.

At the Ayrton Senna Complex, Renault not only manufactures cars, but also redefines industrial processes with an impressive use of automation, artificial intelligence and sustainable practices.

Recognized even by the World Economic Forum as one of the most advanced industrial plants in Latin America, the factory shows how innovation and technology can come together to create the future of mobility.

But what makes this place so special? Let’s explore how the so-called “industrial metaverse” and other innovations are transforming Renault into a global reference.

The factory and the concept of “industrial metaverse”

The Ayrton Senna Complex is the heart of Renault's technological transformation in Brazil.

According to information from the Fórmula Turbo channel, the concept of “industrial metaverse” implemented in the factory goes beyond traditional automation.

It digitally integrates robots, machines, employees and systems, creating an environment where everything works in a connected and optimized way.

In everyday life, this digital connection brings practical advantages. One example of this is the replacement of manual checklists with digital systems accessed via mobile devices.

Before the start of each shift, employees perform quick and accurate inspections, without wasting time on outdated processes.

This means not only saving time, but also error reduction that could affect production.

Furthermore, digital integration allows operations to be monitored in real time.

Every detail is analyzed to ensure that the production steps follow as planned, increasing efficiency and reducing waste.

Automation and artificial intelligence in action

Automation at the Renault factory is one of the most advanced in Brazil.

As highlighted by the Turbo Formula, AGVs (automatically guided vehicles) play crucial roles in transporting parts and components within the plant.

These autonomous vehicles follow predefined routes, but can adjust their trajectories as necessary, avoiding obstacles and optimizing workflow.

Another striking technology is the use of artificial intelligence (AI) on the assembly line.

With systems equipped with cameras and sensors, robots can capture high-definition images of parts such as engines and transmissions.

These images are compared with reference models in real time, allowing irregularities to be identified immediately.

This millimeter precision eliminates the need for time-consuming interruptions and ensures superior quality in the vehicles produced.

The impact of the digital twin

One of the most intriguing innovations at the Ayrton Senna Complex is the use of digital twin, an exact virtual replica of the physical factory.

According to the Fórmula Turbo channel, this technology allows detailed monitoring of each production process, even remotely.

The digital twin not only helps with supervision, but also allows engineers to make simulations and adjustments before implementing them in the real factory.

This reduces costs and time, and ensures that any changes are safely tested before impacting operations.

Sustainability as a priority

Renault does not only invest in technology, but also in sustainability process. The Ayrton Senna Complex adopts practices that place environmental preservation as a priority.

One of the most notable initiatives is the use of solar energy to power part of the operations.

With this, the factory reduces its dependence on non-renewable sources and reduces pollutant gas emissions.

In addition, the automaker invests in water reuse and material recycling systems.

These actions not only reinforce your commitment to the environment, but also generate positive impacts on the local community.

Preparing the future of mobility

Renault is looking to the future. At the Ayrton Senna Complex, advanced technologies are being developed to meet the demands of the global market.

The company already works with modular platforms that support electrification and automation, preparing for the era of electric and autonomous cars.

These platforms enable the creation of safer, more connected and efficient vehicles.

Models produced at the factory, such as the Kwid, Sandero and Duster, demonstrate Renault's ability to adapt to the needs of Brazilian consumers while investing in global innovations.

The relevance of the Ayrton Senna complex for Brazil

With more than two decades of history, the Ayrton Senna Complex plays an essential role in the Brazilian economy.

In addition to being responsible for a large part of the production of Renault vehicles for the national and international markets, the factory generates thousands of direct and indirect jobs.

It also contributes to the training of highly qualified professionals, consolidating itself as a regional development hub.

Do you think innovations like the “industrial metaverse” and electrification really represent a sustainable future, or are they just marketing strategies to increase corporate profits? Share your opinion in the comments!

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Milton Jorge Soares
Milton Jorge Soares
07/12/2024 23:28

It will certainly be a great advance in the automobile industry and in technological and sustainable advancement. Congratulations.

Sergio
Sergio
08/12/2024 04:36

While we're talking about cars, forget about intelligence, it's more like stupidity. Meanwhile, in China, high-speed trains are available at affordable prices. It's the ultimate in bad choices, raised to the fifth power, but it has nothing to do with intelligence.

Jose Luis Nogueira Campos
Jose Luis Nogueira Campos
In reply to  Sergio
08/12/2024 09:32

Mr. Sérgio, with all due respect to your criticism and point of view, but have you asked your questions? Such as: WHAT? FOR WHAT? FROM WHOM? FOR WHOM? HOW? WHEN? HOW MUCH? ETC, ETC... There is always an opposite reaction to every action, these are recognized as parallel forces. So let's reason; THE BULLET TRAIN IS A CUTTING-EDGE TECHNOLOGY, BUT IT CAN ONLY MOVE ON ITS OWN LINE, WHILE AUTOMOTIVE VEHICLES TRAVEL ON ACCESS ROADS WITH GREATER DYNAMICS.

Jairo Temporini
Jairo Temporini
In reply to  Sergio
09/12/2024 03:08

Your point of view, guys!
Our society, managed, goes through basic needs.

Alisson Ficher

Journalist graduated in 2017 and working in the field since 2015, with six years of experience in print magazines and over 12 thousand online publications. Specialist in politics, jobs, economics, courses, among other topics. If you have any questions, want to report an error or suggest a topic on the topics covered on the site, please contact us by email: alisson.hficher@outlook.com. We do not accept resumes!

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