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Ethanol Production in Brazil: New Technology Promises To Eliminate The Carbon Footprint of Fuel

Written by Rodrigo Souza
Published on 18/11/2025 at 07:45
A produção de etanol no Brasil passa por uma transformação decisiva impulsionada por tecnologias capazes de reduzir drasticamente as emissões e até gerar resultados negativos em termos de carbono
A produção de etanol no Brasil passa por uma transformação decisiva impulsionada por tecnologias capazes de reduzir drasticamente as emissões e até gerar resultados negativos em termos de carbono (Foto: Freepik)
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Combining BECCS, Biochar, and New Carbon Capture Models, Ethanol Production in Brazil Can Achieve Negative Emissions and Expand Its Role in the Energy Transition

The ethanol production in Brazil is undergoing a decisive transformation driven by technologies capable of drastically reducing emissions and even generating negative carbon outcomes, according to a report published.

Research conducted by teams from Embrapa Meio Ambiente and Unicamp shows that solutions like BECCS and biochar can profoundly change the environmental impact of the fuel.

These techniques prevent the CO₂ released during the production process from returning to the atmosphere, creating a more efficient agricultural and industrial cycle.

In light of global pressure for clean fuels, Brazil emerges with real conditions to become a leader in the supply of “negative emission” biofuels, enhancing the results already achieved by RenovaBio since 2017.

Advances in BECCS Technology in Brazilian Ethanol

The study details how the integration of BECCS technology, which captures and geologically stores emitted carbon, can significantly reduce the carbon intensity index of ethanol. Today, this intensity is 32.8 gCO₂e/MJ.

Carbon capture applied to fermentation could bring the value down to 10.4 gCO₂e/MJ, while more ambitious scenarios, with capture also during the combustion of bagasse and straw, would allow for achieving –81.3 gCO₂e/MJ.

The initiative by Usina FS, considered pioneering, demonstrates the potential of the technology, although it still faces high costs ranging from US$ 100 to US$ 200 per ton of CO₂.

How Ethanol Production in Brazil Connects to Biochar Application in Sugarcane Fields

The analysis also includes the application of biochar in agricultural areas. Produced from residues, such as bagasse or straw, subjected to pyrolysis, biochar acts as a carbon reservoir in the soil.

When applied at a rate of 1 t/ha or up to 4 t/ha, it can sequester about 1.42 tCO₂e per ton.

This process improves soil properties and reduces nitrous oxide emissions, a gas that is much more potent than CO₂.

However, the average cost of US$ 427 per ton still poses a challenge for its large-scale adoption.

The ethanol production in Brazil stands out as a strategic sector to expand the use of this agricultural resource.

Carbon Capture in Alcoholic Fermentation and the CBIO Decarbonization Credits Market

The researchers also investigated the ability of ethanol plants to operate with carbon capture systems during alcoholic fermentation, considered the most feasible stage due to the purity of the emitted CO₂.

The combination of capture during fermentation and combustion, along with the use of biochar, could generate up to 197 MtCO₂e in credits, equivalent to 12% of Brazil’s emissions in 2022.

Only the most realistic scenario, with exclusive BECCS in fermentation, would allow capturing about 20 MtCO₂e/year.

The ethanol production in Brazil aligns with RenovaBio, which pays for emission reductions through CBIOs, traded at around US$ 20 per ton, an amount still insufficient to enable large-scale capture technologies.

The comparison with gasoline and electric vehicles also gains relevance. Even without negative carbon technologies, ethanol has a lower carbon intensity than gasoline.

With BECCS and biochar, it can achieve performance equivalent to or superior to that of electric vehicles powered with average Brazilian electricity.

The ethanol production in Brazil demonstrates potential to compete not only with fossil fuels but also with alternatives considered clean in the global market.

Experts emphasize that to advance, it will be necessary to expand agricultural inventories, map suitable geological areas, and create complementary incentive policies.

The country, the second largest producer of ethanol and biodiesel in the world, already has infrastructure to lead this transition, balancing technological innovation, financial mechanisms, and modern regulation.

The path to transform the energy matrix directly depends on the ethanol production in Brazil, which remains at the center of strategies for negative emissions and international competitiveness.

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Rodrigo Souza

Jornalista formado em 2006 pelo UNI-BH e com mais de 15 anos de experiência na produção de conteúdo otimizado para sites e blogs. Sou apaixonado pela escrita e sempre prezo pela credibilidade. Ao longo da minha carreira, já prestei serviço para diversos portais de notícias e agências de marketing digital na produção de matérias jornalísticas e artigos SEO.

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