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1,720 meters beneath the Alps, workers have been excavating for 15 years what will be the world’s longest continuous railway tunnel — 64 kilometers of rock between Austria and Italy that will reduce a journey from 80 minutes to just 25.

Written by Douglas Avila
Published on 21/04/2026 at 18:18
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It is 64 kilometers of tunnel drilled up to 1,720 meters below the peak of the Alps — the Brenner Base Tunnel will become the largest continuous underground railway passage in the world, connecting Austria and Italy beneath one of the highest mountain ranges in Europe

Between Innsbruck, Austria, and Fortezza, Italy, there is one of the oldest and busiest mountain passes in Europe: the Brenner Pass.

For centuries, trucks and trains have ascended and descended the mountain via winding roads and steep tracks.

Now, a team of engineers is drilling through the mountain from the inside.

The Brenner Base Tunnel will be 55 kilometers long — or 64 kilometers if including the Innsbruck detour — making it the largest continuous railway tunnel in the world.

According to BBT SE, the company responsible for the project, the excavation has already removed 21 million cubic meters of rock from the mountain.

In September 2025, the exploratory tunnel completed the first cross-border breakthrough, connecting Italy and Austria 1,400 meters below the Brenner Pass.

Snow-covered peaks of the Alps between Austria and Italy in the Brenner Pass region
The Brenner Base Tunnel is being drilled up to 1,720 meters below the alpine peaks — one of the greatest depths ever reached in railway tunnels.

The impressive numbers: 1,720 meters of rock overhead

The tunnel reaches up to 1,720 meters below the surface at its deepest section.

There are two parallel tubes, each with a diameter of 8.1 meters, separated by 40 to 70 meters.

Cross passages connect the two tubes every 333 meters for emergency and ventilation purposes.

In the center, a third exploratory tunnel — 12 meters below the main ones — serves for drainage, maintenance, and emergencies.

The gradient is only 0.4% to 0.7%, allowing for an almost flat and straight route beneath the mountain.

This means that trains do not need to climb the mountain — they pass underneath it as if it did not exist.

From 80 minutes to 25: the journey that will change

Today, the train journey between Innsbruck and Fortezza takes 80 minutes for passengers.

With the tunnel, it will drop to 25 minutes.

For freight trains, the current time of 105 minutes will fall to 35.

Passenger trains will be able to reach 250 km/h inside the tunnel.

Freight trains, 160 km/h.

The route will be 20 kilometers shorter than the current one.

It’s as if the mountain were simply removed from the way.

A construction that started in 1999 and is still not finished

The preparations began in 1999.

The exploratory section started in 2007.

The main tunnels began to be drilled in 2011.

In 2019, two Austrian segments were connected, forming 36 continuous kilometers — 65% of the total.

In May 2025, the TBM (tunneling machine) named “Flavia” completed 14 kilometers on the Italian side.

In September 2025, came the historic milestone: the first cross-border breakthrough, connecting the two countries beneath the Alps.

Full operation is expected after 2026.

Who is building it and how much does it cost

The project is managed by BBT SE (Brennero Basis Tunnel SE), a mixed Austrian-Italian company.

Engineering consortia, such as the one led by the Italian Webuild, operate the TBMs.

The Brenner Base Tunnel is part of the Scandinavian-Mediterranean Corridor of the European Union’s Trans-European Transport Network (TEN-T).

This means that EU funding is involved.

The total cost is estimated to be several billion euros, although the exact updated figure has not been publicly disclosed.

Brenner vs. Gothard vs. Eurotunnel: the race of the giants

The current record holder in length is the Gotthard Base Tunnel in Switzerland, at 57 kilometers.

The Brenner, with 64 km including the Innsbruck detour, will be larger.

The Eurotunnel between England and France is 50 km, but it is underwater — a different engineering feat.

Switzerland inaugurated the Gotthard in 2016 after 17 years of construction. The Brenner is on the same path — longer and deeper.

There is also the project for the Mont d’Ambin Base Tunnel between France and Italy, which may surpass both in the future.

Removing trucks from the Alps: the environmental impact

One of the main goals of the project is to transfer freight transport from roads to rails.

Currently, millions of trucks cross the Brenner Pass every year.

Pollution, noise, and wear on the alpine roads are chronic problems.

With the tunnel, much of this freight will be carried by electric trains within the mountain.

Fewer trucks in the Alps = less emissions, fewer accidents, and less congested roads.

The almost zero gradient of the tunnel also optimizes the energy efficiency of trains — unlike the current steep ascent.

21 million cubic meters of rock: where did it all go?

Drilling 64 km of mountain generates an absurd amount of material.

That’s 21 million cubic meters of rock extracted.

Part of this material has been reused as fill for access lines and as aggregate for the internal lining concrete of the tunnel itself.

The remainder was directed to previously authorized deposit areas.

Approximately 60% of the excavation is in Austrian territory.

What could cause delays

Projects of this magnitude rarely finish on the original schedule.

The Gotthard took 17 years. The Brenner has been under construction for 15 years, and full operation still does not have a set date.

Alpine geology is unpredictable — fault zones, water pressure, and rock temperature vary.

Additionally, there is debate about whether the Brenner will truly be the “longest” when completed, as the Gotthard plans extensions that could change the ranking.

But what has already been built is impressive.

The first cross-border breakthrough of 2025 proved that connecting two countries 1,400 meters beneath a mountain is possible — the rest is a matter of time.

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Douglas Avila

I've been working with technology for over 13 years with a single goal: helping companies grow by using the right technology. I write about artificial intelligence and innovation applied to the energy sector — translating complex technology into practical decisions for those in the middle of the business.

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