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A City of Just 4 Thousand Inhabitants in Western Santa Catarina, Vargeão Has Become Home to One of the Most Modern Pet Food Factories in the World, with Robots, Artificial Intelligence and Export Capacity to Three Latin Countries.
Nestlé Purina has inaugurated a new manufacturing unit in Vargeão, a small town with just over 4 thousand inhabitants located in western Santa Catarina, following an investment totaling R$ 2.5 billion, transforming the municipality into a strategic hub for the production and export of pet food.
The new factory operates exclusively in the production of wet food, the popular pouches for dogs and cats, and has the capacity to double Nestlé’s total production in this category in Brazil, positioning the country as a reference export center for the brand in the Latin American market.
The choice of Vargeão to host a global-scale operation contrasts with the modest size of the town but reflects logistical, fiscal, and infrastructure criteria that made the city in Santa Catarina the most suitable option for expanding Purina’s investments in South America.
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Exports Begin with Chile and Advance to Colombia and Mexico
The export planning of the new unit already has defined dates and destinations: sales to Chile are scheduled to begin in March 2026, with production from Santa Catarina set for the Chilean market in the first half following the inauguration of the manufacturing plant.
Subsequently, international expansion will move to Colombia and Mexico, with exports to these markets expected to begin by the end of 2026, completing a circuit that connects the small Vargeão to three of the main consumer markets for pet food in Latin America.
Furthermore, the export plan consolidates Nestlé’s strategy to use Brazil as a production base to supply regional markets with high-quality products, reducing dependency on imports and leveraging the competitive advantages of the Brazilian industry in the animal nutrition sector.
Industry 4.0: Robots, Artificial Intelligence and Paperless Operation
The Vargeão unit was designed and built under the concept of Industry 4.0, becoming one of the most technologically advanced pet food factories in the world, with full integration between automation, digitalization, and traceability throughout the entire production chain established in Santa Catarina.
The operation functions in a completely paperless manner, meaning there is no paper at any stage of the manufacturing process, with all production, quality control, and management information recorded and accessed exclusively through integrated digital systems in real time.
The filling and packaging line uses advanced robotics and artificial intelligence, technologies that increase production speed, reduce waste rates, and ensure greater consistency in the quality of final products, with less human intervention in the stages that have the highest risk of contamination or operational error.
On the other hand, total traceability is ensured by a network of IoT sensors (Internet of Things) distributed throughout the production line, allowing real-time monitoring of each step in the process, from the arrival of raw ingredients to the exit of the final packaged product for distribution and export.
Brazilian Pet Market Moves R$ 75 Billion and Justifies Billion-Dollar Investment
The billion-dollar investment by Nestlé in Vargeão is directly anchored in the impressive performance of the Brazilian pet market: the sector generated R$ 75 billion in 2024, registering a growth of nearly 10% compared to the previous year, a pace that positions Brazil among the pet markets with the fastest growth worldwide.
With over 150 million pets distributed across the country, Brazil holds a prominent position in the global ranking of the sector, and the growing demand for high-quality products — especially wet foods, seen by pet owners as more nutritious and palatable — makes the pouch segment one of the most dynamic and profitable in the national pet industry.
Meanwhile, Purina’s new factory in Vargeão acts as the centerpiece of a long-term strategy that combines the expansion of domestic production capacity with the opening of new export markets, positioning the brand to capture an increasingly larger share of the expected growth in pet food consumption in Latin America over the next decade.
The city of Vargeão, which until recently was known only regionally in western Santa Catarina, now integrates into the map of global industrial production, with a factory that brings together the most advanced technology in automation, artificial intelligence, and operational sustainability in the pet food segment.
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