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Scientists Develop Experimental Method to Create New Sustainable Concrete Using Electrified Seawater

Written by Valdemar Medeiros
Published on 14/04/2025 at 10:39
novo concreto sustentável utilizando água do mar eletrificada e CO₂
Foto: IA
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Innovative Technique Can Transform The Cement Industry And Drastically Reduce Carbon Emissions In The Construction Industry With The Arrival Of New Concrete.

Scientists from Northwestern University in the United States have announced a discovery that could radically change the landscape of the construction industry: a new sustainable concrete capable of capturing carbon during its production. The technique uses electrified seawater, electricity, and carbon dioxide (CO₂) to create building materials with negative carbon emissions, reducing the environmental impact of the cement industry—which currently accounts for about 8% of global CO₂ emissions, according to the World Economic Forum.

The method, developed in partnership with the multinational Cemex, utilizes chemical processes inspired by the natural formation of coral reefs to “cultivate” sand-like materials within seawater. In addition to reducing emissions, the technique also enables the generation of clean hydrogen, offering a dual potential contribution to the sustainable economy.

How The Technique Of New Sustainable Concrete With Electrified Seawater Works

The process begins with the insertion of electrodes into a tank with electrified seawater, where a low-intensity electric current is applied. This current splits the water molecules into two components: hydrogen gas and hydroxide ions. Next, the scientists bubble CO₂ gas into the water, which alters its chemical composition and increases the concentration of bicarbonate ions.

The combination of hydroxide and bicarbonate ions results in the formation of solid minerals such as calcium carbonate and magnesium hydroxide. Calcium carbonate acts as a carbon “sink,” retaining CO₂ in solid form. Magnesium hydroxide also captures carbon in subsequent processes, making the resulting material a promising alternative to conventional cement industry compounds.

Researcher Alessandro Rotta Loria, who is in charge of the study, explained that the process is comparable to that used by marine organisms in reef formation. “We developed a new approach that allows us to use seawater to create building materials with negative carbon,” he stated on the university’s website.

The Cement Industry Can Be Transformed With The Use Of Materials That Absorb Atmospheric CO₂

The cement industry is one of the largest contributors to greenhouse gas emissions worldwide. Traditional production methods involve the burning of limestone and other minerals, releasing large amounts of CO₂ into the atmosphere. With the new approach, this scenario could change, allowing the very production of the new sustainable concrete to help reduce the carbon footprint of the sector.

Researchers highlight that the new material can retain up to half its weight in CO₂, depending on its formulation. Furthermore, initial tests indicate that the concrete’s strength is not compromised, ensuring technical viability and structural safety for large-scale applications.

This potential for active carbon absorption positions the technology among the most innovative alternatives in the global race for sustainable construction solutions. According to experts, it is a versatile approach that can be adjusted to generate different shapes, textures, and material densities, depending on the type of desired application.

Cultivated Sand In Seawater Replaces Predatory Extraction Of Natural Resources

Another positive aspect of the technology is that it eliminates the need for sand mining, an environmentally aggressive practice that is often illegal in various parts of the world. Sand is one of the most used raw materials in construction, and its extraction in rivers, mountains, and oceans causes significant impacts on biodiversity and ecosystem stability.

With the new process, the minerals artificially formed within the electrified seawater serve as substitutes for conventional sand. This not only reduces pressure on natural resources but also allows for more precise control over the composition and properties of the generated material.

According to the study’s authors, the effluents generated during the process are treated and tested before being returned to the environment, ensuring that the operation maintains strict environmental standards. “This approach would allow total control over the chemistry of the water sources and the water effluents, which would be reinjected into open marine waters only after proper treatment and environmental checks,” reinforced Rotta Loria.

Production Of The New Sustainable Concrete Also Generates Hydrogen As A Clean And Valuable Byproduct

In addition to the direct benefits of reducing emissions from the cement industry, the process of electrolysis in electrified seawater also releases clean hydrogen. This byproduct can be captured and used as an alternative energy source, further increasing the economic and environmental viability of the project.

Green hydrogen has shown to be one of the bets for the decarbonization of sectors such as transportation and energy generation. Thus, the advancement of the technology proposed by Northwestern University could simultaneously boost two fundamental sectors: construction and the sustainable energy market.

This synergy between material production and the generation of clean energy transforms the process into a solution with multiple positive impacts. Furthermore, it enhances the chances of funding from international green funds and opens space for cooperation among companies, governments, and universities.

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Valdemar Medeiros

Graduated in Journalism and Marketing, he is the author of over 20,000 articles that have reached millions of readers in Brazil and abroad. He has written for brands and media outlets such as 99, Natura, O Boticário, CPG – Click Petróleo e Gás, Agência Raccon, among others. A specialist in the Automotive Industry, Technology, Careers (employability and courses), Economy, and other topics. For contact and editorial suggestions: valdemarmedeiros4@gmail.com. We do not accept resumes!

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