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Valuable products for agriculture! US industrial facility turns human feces into fertilizer, pure ammonia and water

Published 07/01/2025 às 16:15
fertilizers, ammonia
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An industrial facility in the US has developed innovative technology to transform human feces into sterile fertilizers, pure ammonia and reusable water.

A new industrial facility in Seattle, our United States, could revolutionize the way human and animal waste is treated, helping agriculture. Using cutting-edge technologies, such as the Varcor, the plant transforms septic sludge and biosolids into sterilized fertilizers, pure ammonia and reusable water.

This advancement reduces electricity consumption by 95%, while contributing to global agricultural sustainability. But how did we get here? And what are the impacts of this innovation?

Essential resources for agriculture – such as ammonia and fertilizers

The system Varcor, developed by the company Sedron Technologies, uses compressed steam to separate components from waste.

During the process, the sludge is treated, transformed and converted into valuable products for agriculture, such as slow-release fertilizers, clean water and pure ammonia.

This approach solves two major problems at the same time: waste management and the growing demand for sustainable agricultural inputs.

The efficiency of Varcor lies in its ability to save energy while treating large volumes of waste.

In the US state of Indiana, for example, similar facilities process about 946 million liters of animal manure per year, generating reusable products and avoiding environmental pollution.

This technology is already considered a game changer for modern agriculture.

The historical context

The idea of ​​reusing human and animal waste is not new. Indigenous cultures around the world have used these materials to enrich the soil in a natural and sustainable way.

The practice, however, was gradually abandoned by Western society with industrialization.

In recent decades, the increased demand for chemical fertilizers, associated with high costs and environmental impacts, has rekindled interest in nutrient recycling.

Technological advancement has allowed the development of modern systems, such as Varcor, which recover essential nutrients such as nitrogen and phosphorus, vital elements for agricultural production.

Companies like Epic Cleantec are also investing in technologies that convert wastewater into agricultural resources. In San Francisco, this company has implemented systems in commercial buildings to reuse wastewater, generating clean water and natural fertilizer.

This type of innovation is a clear example of how technology can rescue ancient practices and adapt them to contemporary needs.

Environmental and agricultural benefits

Waste recycling offers a number of benefits for the environment and agriculture. Some of the most notable are:

  1. Reduction of greenhouse gas emissions: Traditional chemical fertilizer production is one of the largest sources of industrial emissions. By using waste as raw material, these emissions are drastically reduced.
  2. Improvement in water quality: Nutrients such as phosphorus and nitrogen, present in waste, often end up in rivers and lakes, causing eutrophication and harming aquatic fauna and flora. Correct treatment prevents this problem, preserving ecosystems.
  3. Reuse of essential nutrients: Recent studies, such as the one published in Journal of Environmental Management, highlight that wastewater treatment plants can become sources of renewable nitrogen. This reduces fertilizer costs and minimizes the environmental damage associated with their production.

Furthermore, the practice of closing natural cycles — reincorporating nutrients into the soil in a sustainable way — strengthens the resilience of agricultural systems.

By reducing reliance on chemical fertilizers, farmers can adopt more sustainable and cost-effective practices.

Challenges on the Path to Sustainability

Although technologies such as the system Varcor present significant benefits, they also face challenges:

  1. Restrictive regulations: In many countries, environmental legislation does not yet fully cover the use of treated waste for the production of fertilizers. This makes it difficult to obtain permits for new installations.
  2. Lack of qualified labor: Operating high-tech systems requires trained professionals. In less developed regions, this may limit the implementation of these solutions.
  3. High initial costs: While these technologies are cost-effective in the long run, the installation and maintenance costs can be prohibitive, especially for small communities or farms.

Despite these obstacles, the sector is making rapid progress. In addition to Indiana and Seattle, other locations in the United States are adopting similar systems, showing that reusing waste is viable on a large scale.

The role of the circular economy in agriculture

The circular economy, a central concept in initiatives such as Varcor, redefines waste as a resource. This means that traditionally discarded materials are reused, reducing the extraction of new resources and environmental impacts.

In the agricultural context, this translates into the creation of more sustainable systems, which use fewer external inputs and generate less pollution.

A practical example is the production of slow-release fertilizers. These fertilizers, derived from treated waste, offer an efficient solution for agriculture, releasing nutrients gradually and reducing the need for frequent applications.

Furthermore, recycled water can be used for irrigation, further increasing the sustainability of the process.

Global impact and future of sustainable agriculture

Reusing waste as a resource not only helps mitigate environmental problems, but also offers solutions to global challenges.

With the world population projected to exceed 9 billion by 2050, the demand for food and natural resources will continue to grow. Technologies like Varcor will be essential to meet this demand in a sustainable way.

While these solutions are not the definitive answer to all of agriculture’s problems, they represent a crucial step towards more resilient and balanced systems.

Technological innovation, combined with traditional waste management practices, has the potential to transform agriculture and contribute to global food security.

Innovation that transforms waste into solutions

The installation in Seattle, with its system Varcor, exemplifies how waste can be transformed into practical and sustainable solutions. Fertilizers, clean water and pure ammonia are just some of the products that result from this innovative process.

By adopting this approach, the agricultural industry can not only reduce its environmental footprint, but also create a more efficient economic model aligned with sustainability principles.

Thus, what was previously dismissed as a problem can now be seen as a key piece to feeding the planet in a responsible and innovative way.

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Fabio Lucas Carvalho

Journalist specializing in a wide range of topics, such as cars, technology, politics, shipbuilding, geopolitics, renewable energy and economics. I have been working since 2015 with prominent publications in major news portals. My degree in Information Technology Management from Faculdade de Petrolina (Facape) adds a unique technical perspective to my analyses and reports. With over 10 thousand articles published in renowned media outlets, I always seek to bring detailed information and relevant insights to the reader. For story suggestions or any questions, please contact me by email at flclucas@hotmail.com.

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