Factory in MG, Located at the Pico Mine, Inaugurated on Tuesday, the 17th, is a Pilot Plant for Products for Civil Construction, Based on the Magnetic Concentration of Low-Grade Iron Ore, Without Using Water.
After the tests, it is assumed that the unit installed at the mine in MG will prevent about 30 thousand tons of mineral waste from being dumped into dams or piles, transforming them into almost 4 million products for the civil construction sector, including concrete blocks, fencing, pipes, and similar items.
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The FDMS (Fines Dry Magnetic Separation), as it is known in English, is unique in the world and was designed by New Steel, a company that was acquired at the end of 2018.
Vale Takes First Initiative in Reusing Mineral Waste in Civil Construction
According to the Environmental Licensing Executive Manager of Vale, Rodrigo Dutra, this is the company’s first initiative to reuse mineral waste for use in the civil construction sector.
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While Jakarta sinks 25 cm per year, Indonesia is building Nusantara for US$32 billion in the Borneo jungle — Garuda Palace and phase 1 are 80% complete with 200,000 workers on site
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While Brazil’s Ferrogrão project has been stalled for 16 years, China is erecting the central tower of the world’s largest trans-sea railway bridge — 29.2 km of high-speed rail between Shanghai and Ningbo.
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According to the company, a 45 m² container house, made with three L-shaped containers, was the first project of its kind they executed, featuring special structural reinforcement and used containers.
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The flat roof of a house features a waterproofed slab, distributed drains, color-coded pipes, and hidden access to prevent leaks, facilitate maintenance, and organize solar panels, air conditioning units, and the water tank.
Vale has been overseeing studies on the application of mineral waste since mid-2014, focusing on its use in civil construction to replace natural sand. According to the UN, sand is the second most exploited raw material in the world, only behind water. Due to its scarcity, the material is subject to illegal and predatory extraction.
Dutra highlights: “The sandy mineral waste from Vale is a result of mineral beneficiation, and it has a high silica content and a low iron content, also having the advantage of high chemical and grain size uniformity.”
Vale Invests Over R$ 25 Million in Research at the MG Factory
Vale reported that it will invest over R$ 25 million in research and technology development for reusing mineral waste focused on the production of civil construction materials in the first two years of the Pico Block Factory in MG. The research team will include ten researchers from CEFET-MG, who will work during the research period, including professors, laboratory technicians, and graduate students.

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